Product Details

1 Product Overview

The DAQ-GP-AMmodbus air-compressor protocol-conversion gateway from Shanghai Daq-IoT Technology is designed for air-compressor data acquisition, protocol conversion and reverse control. It enables remote monitoring of mainstream air compressors and fast integration of compressor data into third-party systems such as PLCs or DCS.

Through this gateway you can monitor the operating status and parameters of the compressor and also control start, stop, load and unload over serial communication. Without any extra configuration the gateway can connect up to 5 Atlas Copco / Ingersoll Rand and similar compressors at the same time, forming a compressor group-control network. The host software or PLC connects to this network in real time over an RS485 interface using the Modbus RTU protocol.

Supported compressor brands and series (excerpt; 156 models are supported in total):

No.	Brand	Compressor series	Controller model	Bus
1	Ingersoll Rand	VSD	KT	RS-485
2-3	Ingersoll Rand	V, SG	KT / -	RS-485
4-5	Ingersoll Rand	M, R	XE70M / XE90M	RS-485
6	Ingersoll Rand	V	Menghu	RS-485
7	Ingersoll Rand	KOS400	-	RS-485
8	Ingersoll Rand	SE	IR LAN to 485	RS-485
9-20	Ingersoll Rand	VSD / M,R / SMxxVSD / SMxxV / M,RVSD / KOS500	KT, XE90M/XE145M, SG VSD, KT	RS-485
21-28	Pulute (普乐特)	- / variable-frequency	MAM_KY, MAM_200, MAM_6090, MAM_KY12S, MAM_VSD_1, MAM_YL, MAM6080/6090_2, MAM8070	RS-485
29-31	Atlas Copco	MK4, MK5	Shenzhen module, MK4, MK5	CAN / RS-485
32-41	Sullair (寿力)	standard type 1, type 4, oil-free, luxury type 2, EC2000, SDS, STS, DS series, vacuum pump, luxury type 4 / 6	-	RS-485
42-50	Hitachi (日立)	N2 oil-flooded / oil-free, N1 oil-free (via transfer PLC), 4G, TH-series fixed/variable frequency, single-stage oil-flooded	HC_1..HC_5, EPC-2000, HC-CP650, HC-INVT	RS-485
51-53	BOGE (伯格)	-	V120, BOGE_DC_1, BOGE_1	RS-485
54-63	Kobelco (神钢)	ALE/FE, Kobelion, AG75, ALE_2	KB_1..KB_10	RS-485
64-65	Qiangshi (强时)	E75	QS_1, Hiper inverter direct control	RS-485
66	ENC inverter	-	EN600	RS-485
67	Yuanyi dryer	-	YY_RD_1	RS-485
68-73	Fusheng (复盛)	SA	FS_SA, FS_MAM, FS_1200, FS_MAM_2, FS_SA250, FS_MAM_3	RS-485
74-95, 116-135, 149-156	Ingersoll Rand	SE, SG, XE145M, S1, S3, V100T, LM series, KT_VSD, SVT/VS680 vacuum pumps etc.	XE145M series, LM_/LM_VSD_ series, KT_VSD_ series, SG_ series	RS-485
84	Inovance (汇川)	inverter	CP700	RS-485
85-89	United Osd (优耐特斯)	container	EPC-2000 series, EPC-2000PX	RS-485
90	Sazhen (萨震)	-	VK070	RS-485
91	BSC (鲍斯)	-	ZMF02	RS-485
97-105, 143-148	Ailide (埃尔利德)	dual-motor, oxygen generator, fixed-frequency, single-stage VSD, dryer-integrated, container	AIR_TSFC, AIR_OXY, AIR_TSA, AIR_VSD, AIR_IES series	RS-485
106	Omron	-	E5CC	RS-485
107	Jierong heat-recovery	-	JR_1	RS-485
108, 112	Deman (德曼)	-	MD8500, MD8500_TCP	RS-485
110-111	Zhongfu Shenying filter	-	ZF_1, ZF_2	RS-485
113	Alead medium-pressure	EBV_8_40	Inovance H2u	RS-485
136-137	CompAir	Delcos Ts fixed / variable frequency	-	RS-485
138	Haituobin blower	-	-	RS-485
139	Aigao	BPM110	Inovance PLC	RS-485
140	Orion	-	Omron CVS	RS-485
141-142	Dengfu (登福)	SAV250, DH55VSD	-	RS-485
150	Jiebao	-	JB_1	RS-485
151	Jiade	container	JD_1	RS-485
154	Baode	BD-30GS	BD_30GS	RS-485

Supported centrifugal-machine models:

No.	Brand	Series / controller	Bus
1	Kaishan	-	RS-485
2-3, 8, 17-26, 35-37	Ingersoll Rand	C700/C1000 (Xe145m / Xe145DCU), CMC BCM2.x, NX8000, TA6000, NX5000, TA3000, C700_2	RS-485
4, 27-28	Sullair	SL400, TRE	RS-485
5-7, 11-12	Atlas Copco	MK4, MK5, ZH630	RS-485 / CAN
9	Fusheng	EDC-PLC	RS-485
10	Kaishan	S7-1215	RS-485
13-14	Ailvde	EDC, R150	RS-485
15-16	Hanwha	SM4100, SM4000	RS-485
29	BSC	VT	RS-485
30	Dengfu	VB1200	RS-485
31	Howden	HM850	RS-485
32	Wancon heat recovery	CTY600	RS-485
33	Lingyu	LY_DB600	RS-485
34	Cigu	CG400 (CG/A400)	RS-485

2 Ordering Specifications and Selection

Model	Description
DAQ-GP-AMmodbus-Atlas	Connects to Atlas Copco compressors with MK2, MK4, MK5 controllers
DAQ-GP-AMmodbus-Ingersoll	Connects to Ingersoll Rand compressors
DAQ-GP-AMmodbus-XX	Other compressor brands, such as Sullair, Fusheng, Kaishan and Kobelco
…	Custom versions (4G/Wi-Fi transmission, Ethernet port, MQTT or HTTP integration with third-party software platforms)

4 Product Parameters

4.1 Electrical Characteristics

Operating power supply: 220V AC, 60mA

4.2 Installation Instructions

The compressor panel is shown below:

The AC compressors form a daisy-chain network that connects to the MKLAN interface of the DAQ-GP-AMmodbus, while the host computer or PLC connects via the Modbus interface.

• The DB9 plug connects to the “LAN” plug of the controller; the host computer connects to the “AB” terminals with a Modbus (485) cable.
• Set the address on the controller panel to 1-10; these correspond to Modbus slave addresses 1-10.
• The host computer polls Modbus slave addresses 1-10; the register table is the table in section 3. Daisy-chain (one-to-many) bus connection is supported.

4.3 Communication Characteristics

Default transmission: RS485, Modbus RTU

Wireless options: 4G / LoRa / Wi-Fi / Ethernet cable

Communication protocols: MQTT/TCP/UDP/HTTP/SSL; other protocols can be customized

Data forwarding: any public-network server

4.4 Structural Characteristics

Dimensions: 122 x 84 x 24 mm

4.5 Operating Environment

• Temperature: -30 degC to 75 degC, humidity 0-95%