Cleanliness Detector & Particle Counter Electronics Factory Monitoring Case

Cleanliness Detector & Particle Counter Electronics Factory Monitoring Case
智能制造

Cleanliness Detector & Particle Counter — Electronics Factory Monitoring Project Case

Get a Quote

Cleanliness Detector & Particle Counter — Electronics Factory Monitoring Project Case

1. Project Background

An electronics factory in Zhuhai, Guangdong needed to detect particle concentration and temperature/humidity in the production workshop. Network cabling was available on site, so wired transmission was used and acquired data was stored locally for viewing.

2. Technical Solution

Because the customer required a relatively high particle measurement range and wired transmission, this project used our network-port high-precision cleanliness detector (DAQ-GP-CLXX-H series, Modbus protocol, temperature/humidity sensor as standard, pressure sensor optional), together with general industrial acquisition software deployed on a local server, storing data in a database at the customer’s required acquisition frequency.

Network-port high-precision cleanliness detector

General industrial acquisition software

Technical solution topology

High-precision cleanliness detector specifications:

Particle detection parameters:

  1. Particle detection range: 0.3-10 um
  2. Resolution: 1 pcs/m3
  3. Particle range: 10,000,000 particles/m3
  4. Flow rate: 28.3 L/min
  5. Error: <= +/-30%
  6. Repeatability error: <= +/-10%
  7. Self-cleaning time: <= 5 min
  8. Calibration standards: JJF1190-2008, GB/6167-2007

Temperature and humidity parameters:

  1. Interface type: 4-pin aviation connector
  2. Range and accuracy: temperature range -20 to 60 degC, accuracy +/-0.3 degC (0-40 degC) and +/-0.5 degC outside that range; humidity range 0-100% RH, accuracy +/-3% RH (20-90%) and +/-5% RH outside that range.

Cleanliness detector point table

3. Implementation Process

  1. The owner first installs the cleanliness detector at the locations to be monitored.

  1. Provide a computer or local server able to run the general industrial acquisition software and reach the two detectors; our staff then installs and debugs remotely.

Device IP modified to ensure the acquisition software can reach it

  1. Remotely configure the general industrial acquisition software.

Remote configuration of the acquisition software link and detection devices

Cleanliness detector device information being acquired

Because the owner requires a degree of data confidentiality, the database storage interface is not shown.